ASTM F2164-13

5.1 If required by the authority having jurisdiction, hydrostatic pressure leak testing may be conducted to discover and correct leaks or faults in a newly constructed or modified polyethylene or crosslinked polyethylene pressure piping system before placing the system in service. Leakage or faults usually occur at connections, joints, and mechanical seals where sealing under pressure is required. (5.2 This practice uses a pressurized liquid to test for leaks. It does not verify if a piping material or a piping system design is suitable for pressure service. The suitability of a piping system for pressure service and its pressure rating or operating pressure is determined solely by its design and its installed components.

5.3 Systems that are not suitable for pressure testing should not be pressure tested. Such systems may contain lower pressure rated or non-pressure rated components that cannot be isolated from test pressure, or temporary caps or closures may not be practical. In these systems, leak inspections should be conducted during and after installation. Inspections typically include visual examination of joint appearance, mechanical checks of bolt or joint tightness, and other relevant examinations. See also Test Method F1417.

5.4 Leakage Allowance—There is no leakage allowance for a section of heat-fusion joined polyethylene piping, because properly made heat fusion joints do not leak. See 5.4.1 Other types of joints or connections in the system may have a leakage allowance. Contact the joint or connection manufacturer for information.

5.5 Expansion Allowance—When test pressure is applied, polyethylene or crosslinked polyethylene pipe will expand slightly due to elasticity and Poisson effects. To compensate for expansion, make-up water is added during the initial expansion phase. The amount of make-up water (expansion allowance) will vary because expansion is not linear. This procedure compensates for expansion with an initial expansion phase, followed by a test phase. In the test phase, expansion is suspended by slightly reducing test pressure. See 9.6.

5.6 Poisson Effect—When test pressure is applied to plastic piping systems that have fully restrained joints (joints such as heat fusion, electrofusion, bolted flanges, and so forth.), diametrical expansion of the pipe may reduce the overall length of the fully restrained section. Poisson-effect length reduction may affect or cause disjoining in other contiguous sections that have partially restrained or non-restrained joints, such as bell-and-spigot joints, when such joints are in-line with the test section. To prevent Poisson-effect disjoining, take measures such as the installation of external joint restraints (diametrical clamps and tie-rods) on in-line non-restrained joints, installing in-line thrust anchors at the ends of the fully restrained section, or isolating the fully restrained test section from piping with non-restrained or partially restrained joints.