ASTM E2899-19

5.1 Surface cracks are among the most common defects found in structural components. An accurate characterization and understanding of crack-front behavior is necessary to ensure successful operation of a structure containing surface cracks. The testing of laboratory specimens with surface cracks provides a means to understand and quantify surface crack behavior, but the test results must be interpreted correctly to ensure transferability between the laboratory specimen and the structure.

5.2 Transferability refers to the capacity of a fracture mechanics methodology to correlate the crack-tip stress and strain fields of different cracked bodies. Traditionally, the correlation has been based on the presence at fracture of a dominant, asymptotically singular, crack-tip field with amplitude set by the value of a single parameter, such as the stress intensity factor, K_I, or the J-integral. For components and specimens with high crack-tip constraint, the singular crack-tip field dominates over microstructurally significant size scales for loads ranging from globally linear-elastic conditions to moderately large-scale plasticity. For specimens with low crack-tip constraint, a dominant single-parameter crack-tip field exists only at low levels of plasticity. At higher levels of plasticity, the opening mode stress of the low constraint specimen is lower than predicted by the single-parameter, asymptotically singular fields. Therefore, low constraint specimens often exhibit larger fracture toughness than do high constraint specimens. If feasible, users are strongly encouraged to generate high constraint fracture toughness data using methods such as Test Methods E399 or E1820 prior to testing the surface crack geometry.

5.4 This test method does not address environmental effects or loading rate effects that may be significant in assessing service integrity.

1.1 This test method describes the method for testing fatigue-sharpened, semi-elliptically shaped surface cracks in rectangular flat panels subjected to monotonically increasing tension or bending. Tests quantify the crack-tip conditions at initiation of stable crack extension or immediate unstable crack extension.

1.2 This test method applies to the testing of metallic materials not limited by strength, thickness, or toughness. Materials are assumed to be essentially homogeneous and free of residual stress. Tests may be conducted at any appropriate temperature. The effects of environmental factors and sustained or cyclic loads are not addressed in this test method.

1.3 This test method describes all necessary details for the user to test for the initiation of crack extension in surface crack test specimens. Specific requirements and recommendations are provided for test equipment, instrumentation, test specimen design, and test procedures.

1.4 Tests of surface cracked, laboratory-scale specimens as described in this test method may provide a more accurate understanding of full-scale structural performance in the presence of surface cracks. The provided recommendations help to assure test methods and data are applicable to the intended purpose.

1.5 This test method prescribes a consistent methodology for test and analysis of surface cracks for research purposes and to assist in structural assessments. The methods described here utilize a constraint-based framework Note 1: 1.6 This test method provides a quantitative framework to categorize test specimen conditions into one of three regimes: (I) a linear-elastic regime, (II) an elastic-plastic regime, or (III) a field-collapse regime. Based on this categorization, analysis techniques and guidelines are provided to determine an applicable crack-tip parameter for the linear-elastic regime (K or J) or the elastic-plastic regime (Note 2: TASC. The computer program TASC is available at no charge either at https://software.nasa.gov/software/MFS-33082-1 or at https://sourceforge.net/projects/tascnasa/. The use of TASC relieves the user of the burden of performing unique elastic-plastic finite element analyses for each test performed in the elastic-plastic regime. For the purposes of this standard, TASC calculations are equivalent to finite element analysis results. Users of TASC should follow the methodologies in Annex A6 for establishing analysis material property inputs. Documentation on the development, verification and validation of TASC is provided in references 1.7 The specimen design and test procedures described in this test method may be applied to evaluation of surface cracks in welds; however, the methods described in this test method to analyze test measurements may not be applicable. Weld fracture tests generally have complicating features beyond the scope of data analysis in this test method, including the effects of residual stress, microstructural variability, and non-uniform strength. These effects will influence test results and must be considered in the interpretation of measured quantities.

1.8 This test method is not intended for testing surface cracks in steel in the cleavage regime. Such tests are outside the scope of this test method. A methodology for evaluation of cleavage fracture toughness in ferritic steels over the ductile-to-brittle region using C(T) and SE(B) specimens can be found in Test Method E1921.

1.9 Units—The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.

1.10 This practice may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.

1.11 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.