Scope
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1
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Referenced Documents
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2
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Terminology
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3
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Summary of Test Method
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4
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Significance and Use
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5
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Apparatus and Installation
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6
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Intake Air System
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6.2.1
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Exhaust System
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6.2.2
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Fuel System
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6.2.3
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Oil Consumption System
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6.2.4
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Engine Oil System
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6.2.5
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Engine Coolant System
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6.2.6
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Engine Instrumentation
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6.2.7
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Reagents and Materials
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7
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Oil Samples
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8
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Preparation of Apparatus
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9
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General Engine Assembly
Practices
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9.1
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Complete Engine Inspection
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9.2
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Copper Component
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9.3
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Engine Lubricant System Flush
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9.4
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Engine Piston Cooling Jet
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9.5
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Engine Measurements and
Inspections
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9.6
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Cylinder Head
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9.7
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Valve Guide Bushings
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9.8
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Fuel Injector
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9.9
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Piston and Rings
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9.10
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Cylinder Liner
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9.11
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Compression Ratio
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9.12
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Engine Timing
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9.13
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Engine Coolant System Cleaning
Procedure
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9.14
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Calibration and Standardization
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10
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Test Cell Instrumentation
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10.1
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Instrumentation Standards
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10.2
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Coolant Flow
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10.3
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Fuel Injectors
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10.4
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Air Flow
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10.5
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Intake Air Barrel
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10.6
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Fuel Filter
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10.7
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Oil Scale Flow Rates
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10.8
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Test Stand Calibration
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10.9
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Re-calibration
Requirements
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10.9.1
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Extending Test Stand
Calibration Period
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10.9.2
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Test Run Numbering
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10.10
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Humidity Calibration
Requirements
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10.11
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Calibration of Piston Deposit
Raters
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10.12
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Procedure
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11
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Engine Break-in Procedure
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11.1
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Cool-down Procedure
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11.2
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Warm-up Procedure
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11.3
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Shutdowns and Lost Time
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11.4
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Periodic Measurements
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11.5
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Engine Control Systems
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11.6
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Engine Coolant
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11.6.1
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Engine Fuel System
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11.6.2
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Engine Oil Temperature
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11.6.3
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Exhaust Pressure
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11.6.4
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Intake Air
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11.6.5
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Post-Test Procedures
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11.7
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Piston Ring Side
Clearances
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11.7.1
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Piston Ratings
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11.7.2
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Ring Gap End Increase
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11.7.3
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Cylinder Liner Wear
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11.7.4
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Cylinder Liner Bore
Polish
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11.7.5
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Photographs
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11.7.6
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Calculation and Interpretation of
Results
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12
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Test Validity
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12.1
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Calculations
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12.4
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Quality Index
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12.4.1
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Oil Consumption
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12.4.2
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Report
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13
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Forms and Data Dictionary
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13.1
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Test Validity
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13.2
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Report Specifics
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13.3
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Precision and Bias
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14
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Precision
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14.1
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Bias
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14.2
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Keywords
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9.11.1
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Annexes
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|
Engine and Parts Warranty
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Instrument Locations, Measurements and
Calculations
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Cooling System Arrangement
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Intake Air Mass Flow Sensor
Installation
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Fuel System Design and Required
Components
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Oil System
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Additional Report Forms
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Engine Assembly and Inspection
Information
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Flushing Instructions and Apparatus
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Warm-up, Cool-down and Testing
Conditions
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Piston and Liner Rating Modifications
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Return Goods Authorization Claim Form
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Appendixes
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|
Various Examples of Supplemental
Information for Reference Purposes
|
Safety
|
|
D235-22
|
Standard Specification for Mineral
Spirits (Petroleum Spirits) (Hydrocarbon Dry Cleaning Solvent)
|
D445-23
|
Standard Test Method for Kinematic
Viscosity of Transparent and Opaque Liquids (and Calculation of
Dynamic Viscosity)
|
D5967-21
|
Standard Test Method for Evaluation of
Diesel Engine Oils in T-8 Diesel Engine
|
D5966-22
|
Standard Test Method for Evaluation of
Engine Oils for Roller Follower Wear in Light-Duty Diesel
Engine
|
D524-15(2019)
|
Standard Test Method for Ramsbottom
Carbon Residue of Petroleum Products
|
D5844-98
|
Standard Test Method for Evaluation of
Automotive Engine Oils for Inhibition of Rusting (Sequence IID)
(Withdrawn 2003)
|
D5862-09
|
Standard Test Method for Evaluation of
Engine Oils in Two-Stroke Cycle Turbo-Supercharged 6V92TA Diesel
Engine (Withdrawn 2009)
|
D5302-01a
|
Test Method for Evaluation of Automotive
Engine Oils for Inhibition of Deposit Formation and Wear in a
Spark-Ignition Internal Combustion Engine Fueled with Gasoline and
Operated Under Low-Temperature, Light-Duty Conditions (Withdrawn
2003)
|
D5185-18
|
Standard Test Method for Multielement
Determination of Used and Unused Lubricating Oils and Base Oils by
Inductively Coupled Plasma Atomic Emission Spectrometry
(ICP-AES)
|
D4863-13
|
Standard Test Method for Determination of
Lubricity of Two-Stroke-Cycle Gasoline Engine Lubricants (Withdrawn
2022)
|
D6202-02
|
Standard Test Method for Automotive
Engine Oils on the Fuel Economy of Passenger Cars and Light-Duty
Trucks in the Sequence VIA Spark Ignition Engine (Withdrawn
2009)
|
D6594-20e1
|
Standard Test Method for Evaluation of
Corrosiveness of Diesel Engine Oil at 135 ?C (Includes all
amendments and changes 6/22/2022).
|
D6681-23
|
Standard Test Method for Evaluation of
Engine Oils in a High Speed, Single-Cylinder Diesel
Engine—Caterpillar 1P Test Procedure
|
E29-22
|
Standard Practice for Using Significant
Digits in Test Data to Determine Conformance with
Specifications
|
E344-23
|
Terminology Relating to Thermometry and
Hydrometry
|
G40-22a
|
Standard Terminology Relating to Wear and
Erosion (Includes all amendments and changes 11/11/2022).
|
ASTM Deposit Rating Manual 20
|
(formerly CRC Manual 20) For Stock
#TMCMNL20, visit the ASTM website, www.astm.org, or contact ASTM
International Customer Service at service@astm.org.
|
SAE J183
|
Engine Oil Performance and Engine Service
Classification Available from Society of Automotive Engineers
(SAE), 400 Commonwealth Dr., Warrendale, PA 15096-0001.
|
D4052-22
|
Standard Test Method for Density,
Relative Density, and API Gravity of Liquids by Digital Density
Meter
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D3524-14(2020)
|
Standard Test Method for Diesel Fuel
Diluent in Used Diesel Engine Oils by Gas Chromatography
|
D4175-23a
|
Standard Terminology Relating to
Petroleum Products, Liquid Fuels, and Lubricants (Includes all
amendments and changes 12/21/2023).
|
D4485-22e1
|
Standard Specification for Performance of
Active API Service Category Engine Oils (Includes all amendments
and changes 12/8/2022).
|
D4739-23
|
Standard Test Method for Base Number
Determination by Potentiometric Hydrochloric Acid Titration
|
D3338-08
|
Standard Test Method for Estimation of
Net Heat of Combustion of Aviation Fuels
|
D664-18e2
|
Standard Test Method for Acid Number of
Petroleum Products by Potentiometric Titration (Includes all
amendments and changes 1/4/2019).
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D976-21e1
|
Standard Test Method for Calculated
Cetane Index of Distillate Fuels (Includes all amendments and
changes 2/23/2023).
|
D1298-12b(2017)e1
|
Standard Test Method for Density,
Relative Density, or API Gravity of Crude Petroleum and Liquid
Petroleum Products by Hydrometer Method (Includes all amendments
and changes 3/14/2023).
|
D1319-20a
|
Standard Test Method for Hydrocarbon
Types in Liquid Petroleum Products by Fluorescent Indicator
Adsorption (Includes all amendments and changes 9/14/2020).
|
D613-24
|
Standard Test Method for Cetane Number of
Diesel Fuel Oil
|
D2500-23
|
Standard Test Method for Cloud Point of
Petroleum Products and Liquid Fuels
|
D2622-21
|
Standard Test Method for Sulfur in
Petroleum Products by Wavelength Dispersive X-ray Fluorescence
Spectrometry
|
D2709-22
|
Standard Test Method for Water and
Sediment in Middle Distillate Fuels by Centrifuge
|
D86-23ae1
|
Standard Test Method for Distillation of
Petroleum Products and Liquid Fuels at Atmospheric Pressure
(Includes all amendments and changes 2/9/2024).
|
D93-20
|
Standard Test Methods for Flash Point by
Pensky-Martens Closed Cup Tester
|
D97-17b(2022)
|
Standard Test Method for Pour Point of
Petroleum Products (Includes all amendments and changes
11/29/2022).
|
D130-19
|
Standard Test Method for Corrosiveness to
Copper from Petroleum Products by Copper Strip Test
|